Machinery and equipment repair and maintenance checklist. Take a look at the following articles to further explore schools and education programs for this field of study. Testing commissioning operation and maintenance of electrical. Perusal of chapter1 maintenance will provide at a glance brief salient features of the items covered in the remaining 10 chapters.
The detailedworking drawings of all the components of electrical installations should always be available with the maintenance unit. Electrical equipment inspection, testing and tagging. An electrical planner will be employed within the next three months. The oms staff has consolidated its experience, gathered over the years, in producing this manual which is a simple yet comprehensive program of maintenance. Electrical power equipment maintenance and testing power. A central maintenance and repair record will help you to keep track of the maintenance and repair work done. Any equipment with an identified fault must be removed from service, until the fault is rectified. It can change the electrical voltage or current from one level to another. Maintenance appliances work better if they are regularly cleaned and worn components replaced. Have nearly 100 stock procedures available for purchase in ms word format that are listed within the mntindex. If it is a critical piece of equipment that needs to be back online quickly, we will have to pay maintenance overtime cost.
Predictive maintenance is the complement of preventive maintenance. This maintenance checklist is intended for the ge field service engineers to assist our ge customers. List for the safety testing of machines electrical equipment dguv. If used on a routine basis, this manual can be a great aid. Some of the factors that can affect the repair or replace decision are as follows. Aimed at the level of the maintenance structuredin a standard format logical,precise and factual. Transformer protection of appliance and equipment connected to ac power supplies. Standard for an electrical preventive maintenance epm. This document establishes minimum recommended practices for maintenance of electrical equipment in bureau of reclamation hydroelectric power and large pumping plants. Introduction heavy machinery components are subjected to severe destructive conditions of environmental wear. The operators manual can be used to find out how to handle disturbances or how to view calculated and measured network data in order to determine the cause of a fault. Through the utilization of various nondestructive testing and measuring techniques, predictive maintenance determines equipment status before a breakdown occurs.
A comprehensive preventive maintenance and testing program should incorporate all electrical power distribution equipment, regardless of the manufacturer, to. Following safe work practices is an important way that you can protect yourself from electrical. Department of energys federal energy management program femp. The work is commonly performed on a schedule based on the age of the building, the complexity of the. Operation, repair, and maintenance of electrical equipment. Biomedical equipment engineering and repair colleges.
With this book in hand youll understand various diagnostic testing methods and inspection techniques as. However, because of the general high reliability of electrical systems and the fact that deterioration in these systems is often silent and hidden, maintenance. At all times, you shall hold adequate stock levels of parts and equipment in storage for the street lighting maintenance including emergency fault repairs, in accordance with this specification. Develop a vision for your electrical maintenance program. Ideally, this system should correspond to the eye units equipment inventory mentioned on page 34. These are to be fully itemised in the schedule of drawings in section 6 of the manual. Components on the switchboard are clearly labelled. Improper maintenance results in damage to equipment and possible injury or death to you or others. It provides all the essential scope information for safe maintenance, cleaning, inspections, testing and replacement tasks that are necessary to ensure the proper operation of motors and associated equipment. Repair and maintenance procedures for heavy machinery components a version of this paper was published at the 50th wtia annual conference held in sydney, australia, 2630 august 2002. Specific technical details of maintenance are included in other documents which are referenced in this document. Today your ability to diagnose and repair faults largely depends on levels of documentation and test results. Repair and maintenance procedures for heavy machinery components. Electrical installation handbook protection, control and.
Electrical preventive maintenance and testing is one of the most important functions to be performed in order to maintain the reliability and integrity of electrical distribution systems, as well as for the protection of equipment and personnel. Electrical equipment deterioration is normal and equipment failure is inevitable. The guide specifically seeks to provide advice to help employers to meet their statutory obligations. An electrical repair and maintenance worker is typically required to earn an associate degree or complete a formal training program before earning employment.
An electrical maintenance engineer is responsible for planning the maintenance to ensure the smooth running of production lines in a company. Osburn bureau of reclamation hydroelectric research and technical services group denver, colorado 5f. With predictive devices currently available, it is incumbent upon. The mitsubishi electric service and maintenance contract is tailored to your specific wishes. What tools, accessories and instruments are required for.
This document is the property of the owner of this equipment and is. Installation, commissioning and maintenance of electrical. Mention1167659rahuluttammention downloading study material is very easy first search for the study material by typing the name of the book in the search book on the home page of the site, then by clicking on the attachment or following the url download will start automatically. The maintenance department has the prime responsibility for building equipment maintenance based on specific areas of responsibilities. Pdf maintenance strategy for electrical equipment based. As this countrys electrical infrastructure continues to age, this problem is only. Mechanical equipment shall be serviced according to the instructions from the manufacturer.
The mission of femp is to facilitate the federal governments implementation of sound, cost. Maintenance and repair problems as sewage treatment is a continuous process, the continuing of all equip ment in service, or available for serv ice, is essential. It should be noted that there are some maintenance areas in which contracted services supplement or have major responsibilities for building andor equipment maintenance. The guide details a series of measures which should be taken to mitigate dangers. Recommended maintenance practices for electrical distribution system equipment standard for an electrical preventive maintenance epm program introduction electrical equipment failures account for millions of dollars in damage and lost business every year. Standard makes for electrical equipments electrical notes. Facilities instructions, standards, and techniques.
Reference in the maintenance handbook to non disconnected circuits. Installation, commissioning and maintenance of electrical equipment by singh tarlok pl provide the link or pdf urgently for diploma electrical engg students. Always avoid placing tools on or above machinery or an electrical. Equipment lifecycle cost analysis lcca is typically used as one component of the equipment fleet management process and allows the fleet manager to make repair, equipment replacement, and retention decisions on the basis of a given piece of equipment s economic life. Maintenance guidelines for electrical equipment page 1 introduction electric power is the lifeblood of any manufacturing plant or commercial operation. Electrical power equipment maintenance and testing 2nd edition. Although the latest electrical equipment comes with a much improved component design and quality, yet, regular and timely maintenance is important. But even the finest piece of equipment will need service, repair, and regular maintenance. This course also reinforces safety related to the industrial maintenance industry. Equipment logs are basically documents that are used in different purposes and for different functions with regards to equipment handling, maintenance, and usage. Troubleshooting and maintenance provides you with the stateoftheart information for achieving the highest performance from your transformers, motors, speed drives, generator, rectifiers, and inverters. The laboratory supervisor must be consulted for advice about who is to carry out the repairs.
Its really important for employees to request maintenance of certain company equipment or vehicles before actually having them repaired. Ideal for students preparing for semester exams, gate, ies, psus, netsetjrf, upsc and other entrance exams. The documentation of standard operating practices assures the consistent and correct operation of equipment to maximize performance. We use your linkedin profile and activity data to personalize ads and to show you more relevant ads. The installation and commissioning manual icm contains instructions on how to install. Electrical equipment and apparatus must be maintained in good working order. You receive a copy of the work protocol for your files and later audit. A wellplanned and executed electrical preventive maintenance program will reduce equipment failures, unplanned downtime and unbudgeted expenditures. The city and guilds 2356 level 2 nvq in installing electrotechnical systems.
Apply an antioxidant compound to all aluminumto copper connections. Deterioration begins to take place as soon as equipment is commissioned. Electrical maintenance is the upkeep and preservation of equipment and systems that supply electricity to a residential, industrial or commercial building. Chapter 9 electrical system maintenance general all electrical systems require periodic maintenance in addition to nonscheduled maintenance caused by unpredictable events such as storms, accidents, and equipment failure. Dec 05, 20 define electrical maintenance electrical maintenance involves the fault diagnosis, routine servicing, and repair of electrical components of a machine. Electrical preventive maintenance for small businesses munich re. How to prevent costly electrical system problems munich re. The transition period for the affected manufacturers and sectors ran until 1 july 2006. But, an authentic john deere tractor service manual pdf is a musthave item for the doityourself mechanic. In addition to normal deterioration, other potential causes of equipment degradation can be detected and corrected through epm. Condition monitoring for cost effective maintenance.
This guide provides practical advice on the maintenance, inspection and testing of portable electrical equipment in the workplace. The third requirement is maintenance practices that maintain the inherent capability of the equipment. Electrical controls installation, operation, and maintenance. Should the quantity of records be too large to fit onto a single disc, contact the estates archives officer to agree on an alternative. The focus of college of central floridas maintenance program shall be on preventive maintenance. Switches necessary to turn the electrical circuit on or off connecting wires to create a complete circuit path through which current flow from the source going to the circuit load.
When implementing an equipment maintenance program, some of the initial steps will. Since we expect to run equipment to failure, we will require a large material inventory of repair parts. However, because of the general high reliability of electrical systems and the fact that deterioration in these systems is often silent and hidden, maintenance of. To develop suitable texts relating to preventive maintenance of electrical systems and equipment used in industrialtype appli. The costs incurred to bring an asset back to an earlier condition or to keep the asset operating at its present condition as opposed to improving the asset. Electrical installations are maintained, protected and tested to minimise the risk of electric shock or fire. Each organisational unit is required to assess electrical risks at the workplace. Testing commissioning operation and maintenance of electrical equipments details category. A folder of asbuilt drawings in pdf and dwg format meeting the project eir requirements. An effective electrical preventive maintenance program. Electrical equipment inspection, testing and tagging procedure. Cbli initials, cbli identification number, date of inspection, total number of crew hours at the site, average bridge openings per month. However, equipment failure can be delayed through appropriate electrical preventive maintenance. All listed documents can be found on the femp espc web site at.
Any equipment issued to you or paid for by rms remains the property of the principal and must be returned or replaced as directed by the principal. Residual current devices hand held portable equipment is protected by rcd. In germany, the electrical and electronic equipment act came into effect on 16 march 2005, which, along with the rohs, also adopted eu directive weee disposal of waste electrical and electronic equipment in german law. Maintenance strategy for electrical equipment based on integrated operations article pdf available in ieee transactions on industry applications pp99.
Reliable operation of the electrical equipment relies on the appropriate maintenance and condition monitoring of the equipment, timely repair tasks, also on factors affecting equipment and their. Maintenance scheduling for electrical equipment bureau of. Report of committee on electrical equipment maintenance. Compilation of all documents on one level with docu. Related articles for electrical equipment installation and repair. Pdf electrical equipment condition based maintenance strategy.
Manufacturers of powergenerating equipment and other heavy electrical equipment, including power turbines, heavy electrical machinery intended for fixeduse and large electrical systems. Maintenance manual chapter 9 electrical system maintenance. A maintenance plan will include preventive maintenance procedures as well as provision for inventory, troubleshooting and repair of equipment. Aug 12, 2016 maintaining a good health of your electrical system is crucial. For example, if a company truck is damaged, the cost to repair the damage is immediately debited to repairs and maintenance expense. Fist 41b, maintenance scheduling for electrical equipment 5c. The importance of having maintenance request forms. An equipment log is very important in every business as it allows them to monitor everything that is related to all the equipment that they use for the daily processes of the business. Ensure that the connectors are properly used and installed in accordance with manufacturers specifications. It is an essential reference for engineers and technicians responsible for the operation, maintenance, and testing of power system equipment.
This book of electrical installation theory and practice will be of value to the electrical trainee working towards. This onecarnegieunit course should only be taken after. Standard for an electrical preventive maintenance epm program. Engineering testing commissioning operation and maintenance of electrical equipments material type book language english title testing commissioning operation and maintenance of electrical equipments authors s. It may be performed by the owner or manager of the site or by an outside contractor. The free john deere pdf operators manual is helpful for becoming familiar with the operation and minor maintenance of your john deere. Every part of the facility shall be inspected according to the following schedules. All critical equipment will have maintenance strategies developed within 12 months. Pdf electrical power equipment maintenance and testing. Chapter 8 electrical and mechanical page 84 washington state bridge inspection manual m 3664. Procedures for inspection, maintenance, repair, and. The electrical installation handbook is a tool which is suitable for all those who are interested in electrical plants. The ahj should, through experience or education, be knowledgeable of the requirements contained in the osha standards, the national electrical code, the national electrical safety code, doe requirements, and other appropriate local, state, and national standards.
Standard maintenancemaintenance function, you are likely to reduce your. Mar 28, 2011 standard makes for electrical equipments. Standard for an electrical preventive maintenance epm program page 210 andor connectors are used together, examine connections for signs of galvanic action. Filters shall be changed and equipment shall be adjusted and. The intent of periodic maintenance is to keep the system operating at an acceptable level of service to the public. A separate maintenance and repair audit information page should be used for each location and time when conducting an audit of multiple location or at multiple times. Electrical design entails planning, creating, testing, or supervising the development and installation of electrical equipment, including lighting equipment, power systems, power distribution, fire and life safety systems, electronic components. It addresses practical aspects of routing testing and maintenance and presents both the methodologies and engineering basics needed to carry out these tasks.